{"id":6424,"date":"2025-08-08T07:26:30","date_gmt":"2025-08-08T07:26:30","guid":{"rendered":"https:\/\/www.fabalp.com\/4-fikstur-ve-3-robotlu-kaynak-sistemi-basariyla-devreye-alindi\/"},"modified":"2025-08-08T10:38:48","modified_gmt":"2025-08-08T10:38:48","slug":"4-fixtures-and-3-robot-welding-system-successfully-commissioned","status":"publish","type":"post","link":"https:\/\/www.fabalp.com\/en\/4-fixtures-and-3-robot-welding-system-successfully-commissioned\/","title":{"rendered":"4 Fixtures and 3-Robot Welding System Successfully Commissioned"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"6424\" class=\"elementor elementor-6424\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5e5c9e1 e-flex e-con-boxed wpr-particle-no wpr-jarallax-no wpr-parallax-no wpr-sticky-section-no e-con e-parent\" data-id=\"5e5c9e1\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-0c3ee65 elementor-widget elementor-widget-text-editor\" data-id=\"0c3ee65\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p data-start=\"328\" data-end=\"606\">As FABALP Makine, we have successfully completed our new project that transforms manual welding processes into automation. In this scope, 4 custom-designed welding fixtures and 3 industrial welding robots have been put into production after integration and commissioning phases.<\/p><p data-start=\"608\" data-end=\"808\">One of the main goals of the project was to integrate all previously manual spot welding operations into robotic welding systems, thereby increasing both quality and efficiency on the production line.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c240843 elementor-arrows-position-inside elementor-widget elementor-widget-image-carousel\" data-id=\"c240843\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;slides_to_show&quot;:&quot;3&quot;,&quot;slides_to_scroll&quot;:&quot;1&quot;,&quot;navigation&quot;:&quot;arrows&quot;,&quot;autoplay&quot;:&quot;yes&quot;,&quot;pause_on_hover&quot;:&quot;yes&quot;,&quot;pause_on_interaction&quot;:&quot;yes&quot;,&quot;autoplay_speed&quot;:5000,&quot;infinite&quot;:&quot;yes&quot;,&quot;speed&quot;:500,&quot;image_spacing_custom&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:20,&quot;sizes&quot;:[]},&quot;image_spacing_custom_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;image_spacing_custom_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]}}\" data-widget_type=\"image-carousel.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-image-carousel-wrapper swiper\" role=\"region\" aria-roledescription=\"carousel\" aria-label=\"Resim D\u00f6ng\u00fcs\u00fc\" dir=\"ltr\">\n\t\t\t<div class=\"elementor-image-carousel swiper-wrapper\" aria-live=\"off\">\n\t\t\t\t\t\t\t\t<div class=\"swiper-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"1 of 5\"><figure class=\"swiper-slide-inner\"><img decoding=\"async\" class=\"swiper-slide-image\" src=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/08\/4-Fikstur-ve-3-Robotlu-Kaynak-Sistemi-Basariyla-Devreye-Alindi-1.jpg\" alt=\"4 Fikst\u00fcr ve 3 Robotlu Kaynak Sistemi Ba\u015far\u0131yla Devreye Al\u0131nd\u0131 (1)\" \/><\/figure><\/div><div class=\"swiper-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"2 of 5\"><figure class=\"swiper-slide-inner\"><img decoding=\"async\" class=\"swiper-slide-image\" src=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/08\/4-Fikstur-ve-3-Robotlu-Kaynak-Sistemi-Basariyla-Devreye-Alindi-2.jpg\" alt=\"4 Fikst\u00fcr ve 3 Robotlu Kaynak Sistemi Ba\u015far\u0131yla Devreye Al\u0131nd\u0131 (2)\" \/><\/figure><\/div><div class=\"swiper-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"3 of 5\"><figure class=\"swiper-slide-inner\"><img decoding=\"async\" class=\"swiper-slide-image\" src=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/08\/4-Fikstur-ve-3-Robotlu-Kaynak-Sistemi-Basariyla-Devreye-Alindi-3.jpg\" alt=\"4 Fikst\u00fcr ve 3 Robotlu Kaynak Sistemi Ba\u015far\u0131yla Devreye Al\u0131nd\u0131 (3)\" \/><\/figure><\/div><div class=\"swiper-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"4 of 5\"><figure class=\"swiper-slide-inner\"><img decoding=\"async\" class=\"swiper-slide-image\" src=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/08\/4-Fikstur-ve-3-Robotlu-Kaynak-Sistemi-Basariyla-Devreye-Alindi-4.jpg\" alt=\"4 Fikst\u00fcr ve 3 Robotlu Kaynak Sistemi Ba\u015far\u0131yla Devreye Al\u0131nd\u0131 (4)\" \/><\/figure><\/div><div class=\"swiper-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"5 of 5\"><figure class=\"swiper-slide-inner\"><img decoding=\"async\" class=\"swiper-slide-image\" src=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/08\/4-Fikstur-ve-3-Robotlu-Kaynak-Sistemi-Basariyla-Devreye-Alindi-5.jpg\" alt=\"4 Fikst\u00fcr ve 3 Robotlu Kaynak Sistemi Ba\u015far\u0131yla Devreye Al\u0131nd\u0131 (5)\" \/><\/figure><\/div>\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-swiper-button elementor-swiper-button-prev\" role=\"button\" tabindex=\"0\">\n\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"eicon-chevron-left\"><\/i>\t\t\t\t\t<\/div>\n\t\t\t\t\t<div class=\"elementor-swiper-button elementor-swiper-button-next\" role=\"button\" tabindex=\"0\">\n\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"eicon-chevron-right\"><\/i>\t\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-81ca288 elementor-widget elementor-widget-text-editor\" data-id=\"81ca288\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3><strong>\ud83d\udd27 Project Summary<\/strong><\/h3><h4>\ud83d\udee0\ufe0f Comprehensive Automation Transformation:<\/h4><ul><li data-start=\"887\" data-end=\"966\">4 custom-designed welding fixtures (pneumatic clamping + precise positioning)<\/li><li data-start=\"969\" data-end=\"1032\">3 robotic welding stations (ABB robots + welding power units)<\/li><li data-start=\"1035\" data-end=\"1091\">All systems tested in the Process Simulate environment<\/li><li data-start=\"1094\" data-end=\"1142\">Manual spot welding operations fully robotized<\/li><li data-start=\"1145\" data-end=\"1204\">Successfully commissioned in our customer\u2019s production line<\/li><\/ul><h4><strong>\ud83d\udcd0 Design and Engineering Process<\/strong><\/h4><p>Fixtures were specifically designed based on weld points, clamping positions, and welding sequence of the parts. Robot reach scenarios and movement zones on fixtures were verified in a digital environment using Process Simulate.<\/p><h5>\ud83d\udca1Analyses conducted:<\/h5><ul><li data-start=\"1506\" data-end=\"1545\">Robot reach and collision simulations<\/li><li data-start=\"1548\" data-end=\"1594\">Welding sequence and cycle time calculations<\/li><li data-start=\"1597\" data-end=\"1642\">Operator accessibility and maintenance ease<\/li><li data-start=\"1645\" data-end=\"1679\">Production cycle time optimization<\/li><\/ul><h4><strong>\ud83c\udfed Manufacturing and Commissioning<\/strong><\/h4><p data-start=\"1721\" data-end=\"1797\">Manufacturing and assembly were carried out step-by-step in-house at FABALP:<\/p><ol><li data-start=\"1802\" data-end=\"1847\">Welding and CNC machining of fixture bodies<\/li><li data-start=\"1851\" data-end=\"1894\">Integration of pneumatic clamping systems<\/li><li data-start=\"1898\" data-end=\"1949\">Installation and cabling of robotic welding units<\/li><li data-start=\"1953\" data-end=\"1989\">Assembly of HMI and control panels<\/li><li data-start=\"1993\" data-end=\"2063\">On-site commissioning, synchronization testing, and trial production<\/li><li data-start=\"2067\" data-end=\"2123\">Operator training and technical documentation delivery<\/li><\/ol><p data-start=\"2125\" data-end=\"2234\">All components were tested in the workshop before commissioning and calibrated according to field conditions.<\/p><h4><strong>\ud83c\udfaf Benefits of Transitioning from Manual to Robotic<\/strong><\/h4><p>Thanks to this transformation, the following contributions were made to the production process:<\/p><p data-start=\"2295\" data-end=\"2320\">\u2705 Minimized human error<\/p><p data-start=\"2323\" data-end=\"2366\">\u2705 Improved weld quality and repeatability<\/p><p data-start=\"2369\" data-end=\"2405\">\u2705 Significantly reduced cycle time<\/p><p data-start=\"2408\" data-end=\"2440\">\u2705 Reduced operator requirement<\/p><p data-start=\"2443\" data-end=\"2490\">\u2705 Standardized and traceable production process<\/p><h4><strong>\ud83c\udf0d Application Areas<\/strong><\/h4><p data-start=\"2518\" data-end=\"2700\">This project is a strong example for high-volume manufacturers. When manual spot welding operations are transformed into robotic systems, the following industries gain significantly:<\/p><p data-start=\"2704\" data-end=\"2743\">\ud83d\ude97 Automotive component manufacturing<\/p><p data-start=\"2746\" data-end=\"2785\">\ud83c\udfd7\ufe0f Heavy industry component assembly<\/p><p data-start=\"2788\" data-end=\"2814\">\ud83e\uddbe Robotic welding cells<\/p><p data-start=\"2817\" data-end=\"2852\">\ud83d\udce6 Metal body and casing production<\/p><h4><strong>\ud83d\udd27 What FABALP Makine Offers<\/strong><\/h4><p data-start=\"2888\" data-end=\"3114\">FABALP Makine provides more than just component production. We offer integrated services including end-to-end automation integration, fixture design, robot programming, simulation, on-site commissioning, and operator training.<\/p><p data-start=\"3116\" data-end=\"3216\">As in this project, we deliver all processes with our in-house engineering power on a turnkey basis.<\/p><p data-start=\"3218\" data-end=\"3306\">\ud83d\udce9 For more information or a quote, contact us at:<br data-start=\"3268\" data-end=\"3271\" \/><a class=\"cursor-pointer\" href=\"mailto:info@fabalp.com\" rel=\"noopener\" data-start=\"3271\" data-end=\"3286\">info@fabalp.com<\/a><br data-start=\"3286\" data-end=\"3289\" \/>\ud83c\udf10 <a class=\"\" href=\"http:\/\/www.fabalp.com\" target=\"_new\" rel=\"noopener\" data-start=\"3292\" data-end=\"3306\">www.fabalp.com<\/a><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>As FABALP Makine, we have successfully completed our new project that transforms manual welding processes into automation. In this scope, 4 custom-designed welding fixtures and 3 industrial welding robots have been put into production after integration and commissioning phases. One of the main goals of the project was to integrate all previously manual spot welding operations into robotic welding systems, thereby increasing both quality and efficiency on the production line. \ud83d\udd27 Project Summary \ud83d\udee0\ufe0f Comprehensive Automation Transformation: 4 custom-designed welding fixtures (pneumatic clamping + precise positioning) 3 robotic welding stations (ABB robots + welding power units) All systems tested in the Process Simulate environment Manual spot welding operations fully robotized Successfully commissioned in our customer\u2019s production line \ud83d\udcd0 Design and Engineering Process Fixtures were specifically designed based on weld points, clamping positions, and welding sequence of the parts. Robot reach scenarios and movement zones on fixtures were verified in a digital environment using Process Simulate. \ud83d\udca1Analyses conducted: Robot reach and collision simulations Welding sequence and cycle time calculations Operator accessibility and maintenance ease Production cycle time optimization \ud83c\udfed Manufacturing and Commissioning Manufacturing and assembly were carried out step-by-step in-house at FABALP: Welding and CNC machining of fixture bodies Integration of pneumatic clamping systems Installation and cabling of robotic welding units Assembly of HMI and control panels On-site commissioning, synchronization testing, and trial production Operator training and technical documentation delivery All components were tested in the workshop before commissioning and calibrated according to field conditions. \ud83c\udfaf Benefits of Transitioning from Manual to Robotic Thanks to this transformation, the following contributions were made to the production process: \u2705 Minimized human error \u2705 Improved weld quality and repeatability \u2705 Significantly reduced cycle time \u2705 Reduced operator requirement \u2705 Standardized and traceable production process \ud83c\udf0d Application Areas This project is a strong example for high-volume manufacturers. When manual spot welding operations are transformed into robotic systems, the following industries gain significantly: \ud83d\ude97 Automotive component manufacturing \ud83c\udfd7\ufe0f Heavy industry component assembly \ud83e\uddbe Robotic welding cells \ud83d\udce6 Metal body and casing production \ud83d\udd27 What FABALP Makine Offers FABALP Makine provides more than just component production. We offer integrated services including end-to-end automation integration, fixture design, robot programming, simulation, on-site commissioning, and operator training. As in this project, we deliver all processes with our in-house engineering power on a turnkey basis. \ud83d\udce9 For more information or a quote, contact us at:info@fabalp.com\ud83c\udf10 www.fabalp.com<\/p>\n","protected":false},"author":1,"featured_media":6386,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[16],"tags":[460,466,467,352,461,353,463,462,465,360,424,468,469,464,225],"class_list":["post-6424","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-eng","tag-abb-robot-welding","tag-automation-system","tag-automotive-welding-cell","tag-commissioning-en","tag-cycle-time-optimization","tag-fabalp-machine-en","tag-improving-weld-quality","tag-industrial-robot-integration","tag-manual-welding-conversion","tag-pneumatic-welding-fixture-en","tag-process-simulate-en","tag-robot-commissioning","tag-robotic-welding","tag-welding-automation","tag-welding-fixture"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/posts\/6424","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/comments?post=6424"}],"version-history":[{"count":4,"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/posts\/6424\/revisions"}],"predecessor-version":[{"id":6431,"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/posts\/6424\/revisions\/6431"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/media\/6386"}],"wp:attachment":[{"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/media?parent=6424"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/categories?post=6424"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/tags?post=6424"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}