{"id":6172,"date":"2025-07-31T11:12:26","date_gmt":"2025-07-31T11:12:26","guid":{"rendered":"https:\/\/www.fabalp.com\/hareketli-punta-kaynak-fiksturu-projemizi-basariyla-tamamladik\/"},"modified":"2025-07-31T13:02:03","modified_gmt":"2025-07-31T13:02:03","slug":"we-successfully-completed-our-movable-spot-welding-fixture-project","status":"publish","type":"post","link":"https:\/\/www.fabalp.com\/en\/we-successfully-completed-our-movable-spot-welding-fixture-project\/","title":{"rendered":"We Successfully Completed Our Movable Spot Welding Fixture Project"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"6172\" class=\"elementor elementor-6172\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5e5c9e1 e-flex e-con-boxed wpr-particle-no wpr-jarallax-no wpr-parallax-no wpr-sticky-section-no wpr-column-slider-no wpr-equal-height-no e-con e-parent\" data-id=\"5e5c9e1\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-bf8d216 e-con-full e-flex wpr-particle-no wpr-jarallax-no wpr-parallax-no wpr-sticky-section-no wpr-column-slider-no wpr-equal-height-no e-con e-child\" data-id=\"bf8d216\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-2f82970 elementor-widget elementor-widget-text-editor\" data-id=\"2f82970\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>At FABALP Makine, we are proud to have successfully completed our movable spot welding fixture project. This system, whose design, analysis, production, and commissioning were all carried out entirely in-house, was specially developed to increase the efficiency of welding operations and reduce operator dependency on the production line.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c882d8b elementor-arrows-position-inside elementor-widget elementor-widget-image-carousel\" data-id=\"c882d8b\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;slides_to_show&quot;:&quot;3&quot;,&quot;slides_to_scroll&quot;:&quot;1&quot;,&quot;navigation&quot;:&quot;arrows&quot;,&quot;autoplay&quot;:&quot;yes&quot;,&quot;pause_on_hover&quot;:&quot;yes&quot;,&quot;pause_on_interaction&quot;:&quot;yes&quot;,&quot;autoplay_speed&quot;:5000,&quot;infinite&quot;:&quot;yes&quot;,&quot;speed&quot;:500,&quot;image_spacing_custom&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:20,&quot;sizes&quot;:[]},&quot;image_spacing_custom_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;image_spacing_custom_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]}}\" data-widget_type=\"image-carousel.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-image-carousel-wrapper swiper\" role=\"region\" aria-roledescription=\"carousel\" aria-label=\"Resim D\u00f6ng\u00fcs\u00fc\" dir=\"ltr\">\n\t\t\t<div class=\"elementor-image-carousel swiper-wrapper\" aria-live=\"off\">\n\t\t\t\t\t\t\t\t<div class=\"swiper-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"1 of 5\"><figure class=\"swiper-slide-inner\"><img decoding=\"async\" class=\"swiper-slide-image\" src=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Hareketli-Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-2-1.jpg\" alt=\"Hareketli-Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-2.jpg\" \/><\/figure><\/div><div class=\"swiper-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"2 of 5\"><figure class=\"swiper-slide-inner\"><img decoding=\"async\" class=\"swiper-slide-image\" src=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Hareketli-Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-3-1.jpg\" alt=\"Hareketli-Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-3.jpg\" \/><\/figure><\/div><div class=\"swiper-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"3 of 5\"><figure class=\"swiper-slide-inner\"><img decoding=\"async\" class=\"swiper-slide-image\" src=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Hareketli-Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-4-1.jpg\" alt=\"Hareketli-Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-4.jpg\" \/><\/figure><\/div><div class=\"swiper-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"4 of 5\"><figure class=\"swiper-slide-inner\"><img decoding=\"async\" class=\"swiper-slide-image\" src=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Hareketli-Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-1-1.jpg\" alt=\"Hareketli-Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-1.jpg\" \/><\/figure><\/div><div class=\"swiper-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"5 of 5\"><figure class=\"swiper-slide-inner\"><img decoding=\"async\" class=\"swiper-slide-image\" src=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Hareketli-Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-5-1.jpg\" alt=\"Hareketli-Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-5.jpg\" \/><\/figure><\/div>\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-swiper-button elementor-swiper-button-prev\" role=\"button\" tabindex=\"0\">\n\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"eicon-chevron-left\"><\/i>\t\t\t\t\t<\/div>\n\t\t\t\t\t<div class=\"elementor-swiper-button elementor-swiper-button-next\" role=\"button\" tabindex=\"0\">\n\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"eicon-chevron-right\"><\/i>\t\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4d7a915 elementor-widget elementor-widget-text-editor\" data-id=\"4d7a915\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4><strong>\ud83d\udd27 Project Technical Summary<\/strong><\/h4><p>This special fixture was designed as a system that moves on linear rails instead of a fixed platform. The fixture body moves forward and backward on bottom rails using pneumatic pistons, automatically reaching the welding position. The system is optimized for high-precision positioning and repeatability.<\/p><h4>\ud83d\udee0\ufe0fTechnical Specifications:<\/h4><ul><li>Fixture Type: Movable spot welding fixture<\/li><li>Rail System: Linear guides and carriages (compatible with HIWIN \/ THK)<\/li><li>Drive: Double-acting pneumatic piston system<\/li><li>Body Material: ST52 steel construction<\/li><li>Positioning Tolerance: \u00b10.1 mm<\/li><li>Operation Mode: Semi-automatic (manual part placement, automatic positioning)<\/li><li>Application Area: Sheet metal body welding line<\/li><\/ul><h4><strong>\ud83d\udcd0 Design and Simulation Process<\/strong><\/h4><p>All movement scenarios of the fixture were modeled in 3D during the CAD-based design process, and collision analyses were conducted in different positions. Additionally, using Process Simulate, robot reach checks, spot alignment, and clamping sequences were tested in a digital environment.<\/p><h4><strong>\ud83c\udfed Manufacturing and Commissioning<\/strong><\/h4><p>The manufacturing process included:<\/p><ul><li>Welded body construction<\/li><li>Machining of mounting surfaces for rails<\/li><li>Installation of linear system and pneumatic pistons<\/li><li>Painting and masking of protected surfaces<\/li><li>In-house testing and stroke verification<\/li><li>On-site commissioning and operator training<\/li><\/ul><p>After completing all checklists, the system was commissioned in the customer&#8217;s production line and actively put into use.<\/p><h4><strong>\ud83d\udca1 Why Use a Movable Spot Welding Fixture?<\/strong><\/h4><p>Unlike standard fixed fixtures, movable welding fixtures offer the following benefits:<br \/>\u2705 Access to multiple welding points from a single station<br \/>\u2705 Improved operator comfort and space usage<br \/>\u2705 Enhanced cycle time<br \/>\u2705 Adaptability to flexible production setups<br \/>\u2705 Better alignment and improved welding quality<\/p><h4><strong>\ud83c\udf0d Application Areas<\/strong><\/h4><p>Such movable fixture systems are commonly used in the automotive and heavy industry production lines:<\/p><p>\ud83d\ude97 Automotive body welding lines<\/p><p>\ud83d\ude8c Vehicle chassis production<\/p><p>\ud83c\udfd7\ufe0f Metal frame systems<\/p><p>\ud83e\uddbe Robotic welding cells<\/p><h4><strong>\ud83c\udfaf What Does FABALP Makine Offer?<\/strong><\/h4><p>At FABALP, we provide not only fixture production but also turnkey engineering, design, automation, and commissioning services.<\/p><p>You can contact us for custom solutions for your project:<br \/>\ud83d\udce9 <a href=\"mailto:info@fabalp.com\">info@fabalp.com<\/a> | \ud83c\udf10<a href=\"http:\/\/www.fabalp.com\">www.fabalp.com<\/a><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>At FABALP Makine, we are proud to have successfully completed our movable spot welding fixture project. This system, whose design, analysis, production, and commissioning were all carried out entirely in-house, was specially developed to increase the efficiency of welding operations and reduce operator dependency on the production line. \ud83d\udd27 Project Technical Summary This special fixture was designed as a system that moves on linear rails instead of a fixed platform. The fixture body moves forward and backward on bottom rails using pneumatic pistons, automatically reaching the welding position. The system is optimized for high-precision positioning and repeatability. \ud83d\udee0\ufe0fTechnical Specifications: Fixture Type: Movable spot welding fixture Rail System: Linear guides and carriages (compatible with HIWIN \/ THK) Drive: Double-acting pneumatic piston system Body Material: ST52 steel construction Positioning Tolerance: \u00b10.1 mm Operation Mode: Semi-automatic (manual part placement, automatic positioning) Application Area: Sheet metal body welding line \ud83d\udcd0 Design and Simulation Process All movement scenarios of the fixture were modeled in 3D during the CAD-based design process, and collision analyses were conducted in different positions. Additionally, using Process Simulate, robot reach checks, spot alignment, and clamping sequences were tested in a digital environment. \ud83c\udfed Manufacturing and Commissioning The manufacturing process included: Welded body construction Machining of mounting surfaces for rails Installation of linear system and pneumatic pistons Painting and masking of protected surfaces In-house testing and stroke verification On-site commissioning and operator training After completing all checklists, the system was commissioned in the customer&#8217;s production line and actively put into use. \ud83d\udca1 Why Use a Movable Spot Welding Fixture? Unlike standard fixed fixtures, movable welding fixtures offer the following benefits:\u2705 Access to multiple welding points from a single station\u2705 Improved operator comfort and space usage\u2705 Enhanced cycle time\u2705 Adaptability to flexible production setups\u2705 Better alignment and improved welding quality \ud83c\udf0d Application Areas Such movable fixture systems are commonly used in the automotive and heavy industry production lines: \ud83d\ude97 Automotive body welding lines \ud83d\ude8c Vehicle chassis production \ud83c\udfd7\ufe0f Metal frame systems \ud83e\uddbe Robotic welding cells \ud83c\udfaf What Does FABALP Makine Offer? At FABALP, we provide not only fixture production but also turnkey engineering, design, automation, and commissioning services. You can contact us for custom solutions for your project:\ud83d\udce9 info@fabalp.com | \ud83c\udf10www.fabalp.com<\/p>\n","protected":false},"author":1,"featured_media":6137,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[16],"tags":[358,229,352,359,353,354,357,350,360,361,362,232,351,355,356],"class_list":["post-6172","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-eng","tag-automation-compatible-welding-fixture-en","tag-automotive-welding-fixture","tag-commissioning-en","tag-custom-designed-welding-fixture-en","tag-fabalp-machine-en","tag-fixture-manufacturing-en","tag-linear-rail-fixture-en","tag-mobile-welding-fixture","tag-pneumatic-welding-fixture-en","tag-process-simulated-welding-en","tag-robotic-welding-infrastructure-en","tag-spot-welding-fixture","tag-steel-construction-fixture-en","tag-welding-fixture-manufacturer-en","tag-welding-positioning-en"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/posts\/6172","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/comments?post=6172"}],"version-history":[{"count":4,"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/posts\/6172\/revisions"}],"predecessor-version":[{"id":6272,"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/posts\/6172\/revisions\/6272"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/media\/6137"}],"wp:attachment":[{"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/media?parent=6172"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/categories?post=6172"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.fabalp.com\/en\/wp-json\/wp\/v2\/tags?post=6172"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}