{"id":6164,"date":"2025-07-31T10:49:22","date_gmt":"2025-07-31T10:49:22","guid":{"rendered":"https:\/\/www.fabalp.com\/punta-kaynak-fiksturu-projemizi-basariyla-tamamladik\/"},"modified":"2025-07-31T13:33:28","modified_gmt":"2025-07-31T13:33:28","slug":"we-successfully-completed-our-spot-welding-fixture-project","status":"publish","type":"post","link":"https:\/\/www.fabalp.com\/en\/we-successfully-completed-our-spot-welding-fixture-project\/","title":{"rendered":"We Successfully Completed Our Spot Welding Fixture Project"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"6164\" class=\"elementor elementor-6164\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5e5c9e1 e-flex e-con-boxed wpr-particle-no wpr-jarallax-no wpr-parallax-no wpr-sticky-section-no e-con e-parent\" data-id=\"5e5c9e1\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-0c3ee65 elementor-widget elementor-widget-text-editor\" data-id=\"0c3ee65\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>As FABALP Makine, we have successfully completed two spot welding fixture projects specifically developed for the automotive industry. Both the design and manufacturing processes were carried out in-house, and commissioning and testing were completed by our technical team on-site.<\/p><p>The project was planned to meet performance criteria such as high repeatability, ergonomic use, and fast cycle times. All welding points and robot access areas were 100% verified through digital simulation with Process Simulate.<\/p><h4><strong>\ud83d\udd27 Project Summary<\/strong><\/h4><p>The two different spot welding fixtures developed in this project are designed to fix two separate sheet metal components in a robotic spot welding cell.<\/p><h4>\ud83d\udee0\ufe0f Technical Details:<\/h4><ul><li><strong>Fixture Type:<\/strong> Pneumatic clamp spot welding fixture<\/li><li><strong>Part Type:<\/strong> Sheet metal body components<\/li><li><strong>Robot Brand:<\/strong> ABB<\/li><li><strong>Simulation:<\/strong> Siemens Process Simulate for reachability and collision control<\/li><li><strong>Clamping System:<\/strong> Tuenkers clamps operating at 5 bar<\/li><li><strong>Material:<\/strong> ST52 steel construction + machined top plate areas<\/li><li><strong>Positioning Accuracy:<\/strong> \u00b10.1 mm<\/li><\/ul><h4><strong>\ud83d\uddbc\ufe0f Images from the Project<\/strong><\/h4>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4409d21 gallery-spacing-custom elementor-widget elementor-widget-image-gallery\" data-id=\"4409d21\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image-gallery.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-image-gallery\">\n\t\t\t\n<a data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-slideshow=\"4409d21\" data-elementor-lightbox-title=\"Punta Kaynak Fikst\u00fcr\u00fc Projemizi Ba\u015far\u0131yla Tamamlad\u0131k (1)\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6NjA5NCwidXJsIjoiaHR0cHM6XC9cL3d3dy5mYWJhbHAuY29tXC93cC1jb250ZW50XC91cGxvYWRzXC8yMDI1XC8wN1wvUHVudGEtS2F5bmFrLUZpa3N0dXJ1LVByb2plbWl6aS1CYXNhcml5bGEtVGFtYW1sYWRpay0xLnBuZyIsInNsaWRlc2hvdyI6IjQ0MDlkMjEifQ%3D%3D\" href='https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-1.png'><img fetchpriority=\"high\" decoding=\"async\" width=\"243\" height=\"300\" src=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-1-243x300.png\" class=\"attachment-medium size-medium\" alt=\"\" srcset=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-1-243x300.png 243w, https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-1.png 623w\" sizes=\"(max-width: 243px) 100vw, 243px\" \/><\/a>\n<a data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-slideshow=\"4409d21\" data-elementor-lightbox-title=\"Punta Kaynak Fikst\u00fcr\u00fc Projemizi Ba\u015far\u0131yla Tamamlad\u0131k (2)\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6NjA5OSwidXJsIjoiaHR0cHM6XC9cL3d3dy5mYWJhbHAuY29tXC93cC1jb250ZW50XC91cGxvYWRzXC8yMDI1XC8wN1wvUHVudGEtS2F5bmFrLUZpa3N0dXJ1LVByb2plbWl6aS1CYXNhcml5bGEtVGFtYW1sYWRpay0yLnBuZyIsInNsaWRlc2hvdyI6IjQ0MDlkMjEifQ%3D%3D\" href='https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-2.png'><img decoding=\"async\" width=\"222\" height=\"300\" src=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-2-222x300.png\" class=\"attachment-medium size-medium\" alt=\"\" srcset=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-2-222x300.png 222w, https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-2.png 612w\" sizes=\"(max-width: 222px) 100vw, 222px\" \/><\/a>\n<a data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-slideshow=\"4409d21\" data-elementor-lightbox-title=\"Punta Kaynak Fikst\u00fcr\u00fc Projemizi Ba\u015far\u0131yla Tamamlad\u0131k (3)\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6NjEwNCwidXJsIjoiaHR0cHM6XC9cL3d3dy5mYWJhbHAuY29tXC93cC1jb250ZW50XC91cGxvYWRzXC8yMDI1XC8wN1wvUHVudGEtS2F5bmFrLUZpa3N0dXJ1LVByb2plbWl6aS1CYXNhcml5bGEtVGFtYW1sYWRpay0zLnBuZyIsInNsaWRlc2hvdyI6IjQ0MDlkMjEifQ%3D%3D\" href='https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-3.png'><img decoding=\"async\" width=\"224\" height=\"300\" src=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-3-224x300.png\" class=\"attachment-medium size-medium\" alt=\"\" srcset=\"https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-3-224x300.png 224w, https:\/\/www.fabalp.com\/wp-content\/uploads\/2025\/07\/Punta-Kaynak-Fiksturu-Projemizi-Basariyla-Tamamladik-3.png 621w\" sizes=\"(max-width: 224px) 100vw, 224px\" \/><\/a>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-81ca288 elementor-widget elementor-widget-text-editor\" data-id=\"81ca288\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4><strong>\ud83d\udcd0 Simulation and Design Process<\/strong><\/h4><p>Simulation studies started using 3D part models provided by the customer.<\/p><ul><li>Robot reachability to all weld points verified via Process Simulate<\/li><li>Jaw movement scenarios tested digitally<\/li><li>Operator access, cycle time, ergonomics, and safety analyzed<\/li><li>Engineering validation performed considering clamp sequence and weld tolerances<\/li><\/ul><h4><strong>\ud83c\udfed Manufacturing and Commissioning<\/strong><\/h4><p>The manufacturing process of the fixtures included the following steps::<\/p><ol><li><strong>Welded Assembly:<\/strong> ST52 steel body<\/li><li><strong>Machining:<\/strong> CNC machining of top plate, reference pin sockets, and fixture slots<\/li><li><strong>Painting and Labeling:<\/strong> Electrostatic powder coating and safety labels<\/li><li><strong>Assembly:<\/strong> Installation of pneumatic systems, sensors, and reference pins<\/li><li><strong>Testing:<\/strong> Clamp\/unclamp trials, idle cycle tests<\/li><li><strong>Commissioning:<\/strong> On-site installation and operator training<\/li><\/ol><h4><strong>\ud83c\udfaf Why Spot Welding Fixtures?<\/strong><\/h4><p>Spot welding fixtures are critical in sheet metal production for precise positioning and improved weld quality.<\/p><p>\u2705 Minimizes operator error<br \/>\u2705 Reduces cycle time<br \/>\u2705 Enhances weld quality and symmetry<br \/>\u2705 Ensures robot access<br \/>\u2705 Enables production standardization<\/p><h4><strong>\ud83c\udf0d Applications<\/strong><\/h4><p>This type of spot welding fixtures is widely used in the following industries and applications:<\/p><ul><li>\ud83d\ude97 Automotive body assembly lines<\/li><li>\ud83d\ude8c Rail vehicle chassis manufacturing<\/li><li>\ud83c\udfd7\ufe0f Industrial equipment cabinet production<\/li><li>\ud83d\udd29 Metal case and profile systems<\/li><\/ul><h4><strong>\ud83c\udfc1 Conclusion<\/strong><\/h4><p>At FABALP Makine, we optimize your production processes with custom welding fixture solutions. From design to field support, we provide end-to-end services entirely in-house.<\/p><h5><strong>\ud83d\udcde Contact Us<\/strong><\/h5><p>Let\u2019s partner in your upcoming projects. Contact us for custom fixture designs, robot bases, and automation solutions.<\/p><p>\ud83d\udce9 <a href=\"mailto:info@fabalp.com\">info@fabalp.com<\/a><br \/>\ud83c\udf10<a href=\"http:\/\/www.fabalp.com\">www.fabalp.com<\/a><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>As FABALP Makine, we have successfully completed two spot welding fixture projects specifically developed for the automotive industry. Both the design and manufacturing processes were carried out in-house, and commissioning and testing were completed by our technical team on-site. The project was planned to meet performance criteria such as high repeatability, ergonomic use, and fast cycle times. All welding points and robot access areas were 100% verified through digital simulation with Process Simulate. \ud83d\udd27 Project Summary The two different spot welding fixtures developed in this project are designed to fix two separate sheet metal components in a robotic spot welding cell. \ud83d\udee0\ufe0f Technical Details: Fixture Type: Pneumatic clamp spot welding fixture Part Type: Sheet metal body components Robot Brand: ABB Simulation: Siemens Process Simulate for reachability and collision control Clamping System: Tuenkers clamps operating at 5 bar Material: ST52 steel construction + machined top plate areas Positioning Accuracy: \u00b10.1 mm \ud83d\uddbc\ufe0f Images from the Project \ud83d\udcd0 Simulation and Design Process Simulation studies started using 3D part models provided by the customer. Robot reachability to all weld points verified via Process Simulate Jaw movement scenarios tested digitally Operator access, cycle time, ergonomics, and safety analyzed Engineering validation performed considering clamp sequence and weld tolerances \ud83c\udfed Manufacturing and Commissioning The manufacturing process of the fixtures included the following steps:: Welded Assembly: ST52 steel body Machining: CNC machining of top plate, reference pin sockets, and fixture slots Painting and Labeling: Electrostatic powder coating and safety labels Assembly: Installation of pneumatic systems, sensors, and reference pins Testing: Clamp\/unclamp trials, idle cycle tests Commissioning: On-site installation and operator training \ud83c\udfaf Why Spot Welding Fixtures? Spot welding fixtures are critical in sheet metal production for precise positioning and improved weld quality. \u2705 Minimizes operator error\u2705 Reduces cycle time\u2705 Enhances weld quality and symmetry\u2705 Ensures robot access\u2705 Enables production standardization \ud83c\udf0d Applications This type of spot welding fixtures is widely used in the following industries and applications: \ud83d\ude97 Automotive body assembly lines \ud83d\ude8c Rail vehicle chassis manufacturing \ud83c\udfd7\ufe0f Industrial equipment cabinet production \ud83d\udd29 Metal case and profile systems \ud83c\udfc1 Conclusion At FABALP Makine, we optimize your production processes with custom welding fixture solutions. From design to field support, we provide end-to-end services entirely in-house. \ud83d\udcde Contact Us Let\u2019s partner in your upcoming projects. Contact us for custom fixture designs, robot bases, and automation solutions. \ud83d\udce9 info@fabalp.com\ud83c\udf10www.fabalp.com<\/p>\n","protected":false},"author":1,"featured_media":6286,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center 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