FABALP Makine provides end-to-end design and engineering services for the automotive industry in the fields of welding fixtures, robotic welding cells, transportation skid systems, welding lines, and assembly lines. All systems are designed with a focus on high quality, maximum efficiency, and sustainable production, and are verified through digital validation tools before being manufactured specifically for each customer.
🧠 Project-Based Design and Simulation Approach
Every project starts with detailed engineering analysis and digital validation processes:
- 📐 3D CAD Design: All fixtures, skids, and line layouts are modeled in 3D using platforms such as SolidWorks and Catia.
- 💻 Simulation:
- Robot reachability, weld sequencing, and cycle time are simulated and verified using tools such as ProcessSimulate, RobotStudio, and KUKA.Sim.
- Collision detection, clamping scenarios, safety distances, and ergonomic assessments are digitally tested.
- 📊 Cycle time optimization and ergonomics are also analyzed to maximize operator efficiency and process reliability.
🔩 Welding Fixture Design
A welding fixture is a critical system that ensures precise positioning and holding of parts during welding.
FABALP Makine designs and manufactures:
• Fixtures for MIG, MAG, TIG, and spot welding
• Manual, pneumatic, or hydraulic clamping systems
• ST52 or aluminum bodies with ±0.1 mm positioning accuracy
• Operator guidance labels and integrated safety sensors
• Fully compatible designs for robotic welding systems
🤖 Robotic Welding Cells
Robotic welding cells are the most effective solution to improve welding quality and reduce cycle time in the automotive sector.
FABALP offers:
• Integration of KUKA, ABB, FANUC robots
• Compatibility with Fronius, Lorch, Kemppi welding units
• HMI and PLC-controlled cell management
• Safety enclosures, light curtains, and CE-compliant setups
• Integration with SCADA and MES systems
🚗 Transport Skid Systems
Transport skids enable the secure movement and positioning of parts between pre-welding and post-welding stations.
Our capabilities include:
• Model-specific transport skids
• Conveyor-compatible welding skid solutions
• Heavy-duty ST52 steel constructions
• Anti-vibration pads and alignment pins
• Galvanized or electrostatic powder-coated surface options
🔄 Fully Integrated Welding Lines
For high-volume production, integrated welding lines maximize system efficiency.
FABALP provides:
• Synchronized multi-robot welding cells
• Turntables, lift & rotate units, and shuttle carriers
• Automated part transfer and quality control stations
• In/out buffer stations
• Industry 4.0-ready production tracking and monitoring infrastructure
🛠️ Assembly Line Design
Assembly lines are critical for the final stage of production where components are assembled into the finished product. We design systems for automotive bumper, chassis, door, and trim assembly including:
• Manual, semi-automatic, and fully automated solutions
• Torque-controlled screwing systems
• Pneumatic lifting and rotating devices
• Operator walkways, warning lights, and visual check steps
• Digital operator guidance screens
• MES integration for traceability
✅ Why Choose FABALP Makine?
• 🚀 Tailor-made project design expertise
• 🔍 Digitally validated engineering simulations
• 🧱 In-house manufacturing and mechanical assembly
• 🤝 Full commissioning and operator training
• 📄 CE, ISO 9001 and industry standard compliance
• 🛠️ Long-term spare part and service support
📞 Contact
With our engineering and manufacturing capabilities, we take your welding and assembly lines into the future.
Get in touch for your upcoming projects: